SYSTEM DESIGN

NITROSource PSA and NITROSource Compact provide a very safe, cost effective and convenient source of gaseous nitrogen.

When considering system design, and installation, there are a few points to consider to ensure a trouble free operation and long service life.

Please refer to the appropriate user manual for full installation instructions.

NITROSource PSA

OFAS or OVR grade activated carbon filtration recommended and is required for operation above 35°C

GENERATOR LOCATION AND POSITIONING

Parker NITROSource and NITROSource Compact are IP20 rated and therefore designed to be installed indoors or within a protective housing such as a modified ISO container.

The compact size enables siting in quite confined areas although consideration needs to be given to allow for service access and pipework connections.

Because the nitrogen generators vent oxygen enriched nitrogen during certain periods of the operating cycle, adequate ventilation is essential. Further information on this is available from your local Parker resource.

Because the generators are constructed mainly from aluminium extrusion, a material extremely efficient at conducting heat, the ambient air temperature is of greater consideration than the compressed air approach temperature. The minimum and maximum ambient operating temperature range is from 5 to 50oC (41 to 122oF).

COMPRESSED AIR SUPPLY AND NITROGEN PIPEWORK

The nitrogen generators are able to operate from a standard factory, oil lubricated compressed air supply, ideally a variable speed drive, rotary screw type.

The pressure range is from 5 to 13 barg (72.5 to 188.5 psig) barg for NITROSource and 5 to 10 barg (72.5 to 145 psig) for NITROSource Compact.

The compressed air can be supplied from a centralised factory compressor or dedicated unit.

Suitable pipework materials for the compressed air supply to the nitrogen generator would typically be medium weight threaded galvanised or the preferred option is blue coloured Parker Transair.

The nitrogen pipework, to and from the buffer as well as to supply the application is recommended as green Parker Transair for purities up to 50 ppm and for purities below this at 10 ppm and 5 ppm, table “X” de-greased brazed copper or welded stainless steel is recommended.

Isolation valves are also necessary to enable servicing and disconnection when required. Please refer to the appropriate user guide for full details before installation.

COMPRESSED AIR PRE-TREATMENT OPTIONS

NITROSource PSA and NITROSource Compact require clean, dry, oil-free compressed air to operate correctly.

The exact specification for the inlet compressed air depends on certain factors relevant to the application and customer requirements.

Parker manufactures full pre-treatment packages covering refrigeration, hybrid, and desiccant drying technology as well as particulate and oil vapour reduction filtration.

Warranty

For most applications refrigeration drying technology with the appropriate particulate and OVR grade filtration is sufficient. With the correct product selection, installation, operation, and service plan in place the nitrogen generator qualifies for 1+4 years warranty.

Where desiccant drying technology is specified along with the appropriate particulate and OVR grade filtration, 1+9 years warranty is available covering the CMS and pressure envelope. As well as the 1+4 year warranty on the other specified components.

Benefits
  • Additional warranty, free of charge.
  • Maximum production uptime, optimum operating efficiency.
  • Parker approved service and parts, delivering performance you can rely on.

To activate the 4 years’ extended warranty customers must register their purchase online, within 180 days of the invoice, at polewr.com

Options

Pre-treatment type

ISO8573-1-2010
Class 2.4.0

ISO8573. 1-2010
2.3.2 or 2.2.2

ISO8573. 1-2010
Class 2.3.0 or 2.2.0

Warranty Years

Refrigeration Dryer
(SPS / PSE) & OVR

1+4

Desiccant Dryer
(K-MT / CDAS / MX / MXLE)

1+4*

Desiccant Dryer
(KA-MT / OFAS / FBP / MX / MXLE / & OVR

1+9

*For operation in ambient conditions above 35oC (95oF) an OVR must be used.

TYPICAL INSTALLATION CONFIGURATIONS

NITROSOURCE INSTALLATIONS WITH PSA PRE-TREATMENT

NITROSource Compact with K-MT desiccant dryer pre-treatment

NS Compact KM-T

NITROSource PSA with CDAS pre-treatment

NS-PSA-1-Bank-CDAS-v2

NITROSource PSA with OFAS pre-treatment

NITROSource PSA with FBP pre-treatment (Food/Beverage/Pharmaceutical) and outlet sterile gas filter

NITROSource FBP Single

MULTIBANK INSTALLATIONS WITH PSA PRE-TREATMENT

Dual bank NITROSource PSA with individual CDAS pre-treatment per bank

NITROSource PSA 2 Bank Each With CDAS

Dual bank NITROSource PSA with individual OFAS pre-treatment per bank

NITROSource PSA 2 Bank each with OFAS

Dual bank NITROSource PSA with common MX desiccant dryer pre-treatment

NITROSource PSA 2 Bank Left Receiver

Dual bank NITROSource PSA with common MX desiccant dryer pre-treatment and OVR

NITROSource PSA 2 Bank MX OVR

Three bank NITROSource PSA with individual CDAS pre-treatment per bank

NITROSource 3 Bank CDAS

Three bank NITROSource PSA with individual OFAS pre-treatment per bank

NITROSource 3 Bank each with OFAS

Three bank NITROSource PSA with common MX desiccant dryer pre-treatment and OVR

NITROSource 3 Bank MX OVR

Three bank NITROSource PSA with common MX desiccant dryer pre-treatment and dry air receiver

NITROSource 3 Single Dryer

Four bank NITROSource PSA with individual CDAS pre-treatment per bank

NITROSource PSA 4 Bank CDAS

Four bank NITROSource PSA with individual OFAS pre-treatment per bank

NITROSource PSA 4 Bank CDAS

Four bank NITROSource PSA with common MX desiccant dryer pre-treatment and OVR

NITROSource PSA 4 Bank MX OVR

NITROSOURCE INSTALLATIONS WITH REFRIGERANT DRYER PRE-TREATMENT

NITROSource Compact with Parker refrigerant dryer and OVR

NITROSource PSE OVR

NITROSource PSA with Parker refrigerant dryer and OVR

MULTIBANK INSTALLATIONS WITH REFRIGERANT DRYER PRE-TREATMENT

Dual bank NITROSource PSA with common Parker refrigerant dryer and OVR

NITROSource 2 Bank Fridge OVR Left Receiver

Dual bank NITROSource PSA with common Parker refrigerant dryer, OVR and dry air receiver

NITROSource PSA 2 Bank Fridge OVR

Three bank NITROSource PSA with common Parker refrigerant dryer and OVR

NITROSource 3 Bank Fridge OVR Left Receiver

Three bank NITROSource PSA with common Parker refrigerant dryer, OVR and dry air receiver

NITROSource 3 Bank Fridge OVR

Four bank NITROSource PSA with common Parker refrigerant dryer and OVR

NS-PSA-4-Bank-Fridge-OVR-Left-Receiver-v2.png

Four bank NITROSource PSA with common Parker refrigerant dryer, OVR and dry air receiver

NITROSource PSA 4 Bank Fridge OVR

HIGH PRESSURE INSTALLATIONS

NITROSource PSA with CDAS pre-treatment, 40 barg booster and 40 barg receiver

NITROSource CDAS HL with Air Cylinder

NITROSource PSA with CDAS pre-treatment and 350 barg booster and storage cylinders

NITROSource CDAS HL with 2 Air Cylinders